Sous la pression croissante pour réduire les coûts et améliorer la qualité de leurs produits, les entreprises pharmaceutiques plus adoptent des techniques bien établies dans d’autres industries – Lean manufacturing, Six Sigma, les équipes de processus – à drugmaking. Bon nombre des techniques, d’abord développé pour la fabrication discrète, ne peut pas simplement être « tombé dans » l’usine pharmaceutique plus complexe. Néanmoins, leur adoption reflète davantage l’accent de l’industrie sur l’optimisation de la fabrication.
Dans son usine de Suffern, N.Y., Novartis est maintenant dans la dernière ligne droite d’une transformation impliquant la réingénierie de processus et les principes du Lean Manufacturing. Lancé en Novembre 2002, l’initiative vise à réduire les temps de cycle de 70% et de réduire les dépenses de 40%. La direction et les travailleurs de l’usine ont examiné et sont reengineering chaque processus et le rôle sur le site, en tirant parti de l’information et d’autres nouvelles technologies, et en créant des équipes axées sur les processus sans superviseurs de première ligne. Le programme Suffern est un pilote pour tous les sites de Novartis dans le monde entier.
Il est pas un effort pour les faibles de cœur, pour les fous de contrôle, ou ceux opposés au changement. Le voyage a été jusqu’ici « risqué et stressant, mais nécessaire», dit Tom Van Laar, vice-président des opérations pharmaceutiques à l’installation. « Nous ne pouvions tout simplement choisir de ne pas faire le reengineering radical, ce qui aura une incidence sur certains emplois, puis attendre et risque tous les emplois», dit-il. «Tout cela est de devenir plus compétitif pour l’avenir. »
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